|
|
Don't try
this at home ! I'm now drilling out the two large
1uF waxed tubular condensers above-decks on the Sound Unit.
I'm hand-holding the condenser because to put it in a clamp
would likely spoil its wax finish.
Larger-size
drill follow until I have scooped out enough of the innards
to allow a new 1uF polyester capacitor to be hidden inside.
|
|
And this is
the result. The drilled ends are filled and then mounted
pointing downwards. One condenser is the screen grid decoupler
for the output stage; the other is a decoupler for the HT
feed for the preceeding stage.
It strikes
me the output transformer (on the right) will need a lick
of varnish !
|
|
|
|
This is the new cathode decoupling electrolytic condenser
for the 1st AF valve & detector - an MHD4.
I've made it up specially and hidden a new electrolytic
inside. Its label was generated in Paint Shop Pro, working
from a digital photo of an original condenser. Print this
out on cream paper, wrap it round a tube, insert the capacitor,
seal the ends - and the job's done.
|
|
The Sound
Unit is now valved up and finished. The two grid leads toward
the left were badly frayed and were replaced using original-style
fabric-covered wire.
Although it
was only ever tuned to the one channel on 7.23 metres, the
IF stage of this sound receiver is controlled with agc.
Maybe this was thought wise because 'aircraft flutter' is
a particular menace on VHF.
|
|
|
|
Moving on
to the Vision Unit now, and first this is partially dismantled,
then cleaned and cosmetically restored.
The mains
switch panel (not shown) is attached to this assembly. I
found that the original pre-war mains lead was in terrible
condition and this was an accident just waiting to happen
! All is replaced and the switch terminals are shrouded.
|
|
This wirewound
resistor feeds several screen grids and has gone open circuit.
Maybe THIS was the fault that made the set go 'pop' while
viewing...
Two other
screen grid feeder resistors are also found to be high.
Even before eventual failure, the gain of this unit must
have been well down.
|
|
|
|
It's the end
of the day now, and the Vision Unit is finished. As previously
mentioned, this is a trf unit, and EMI specified different
tuning 'staggers' according to how much signal was available.
The less the required sensitivity, the more the vision bandwidth.
I had set this to 'wide-band' when last aligning this in
the '80s. Depending on how set up, the maximum sensitivity
was claimed to range between 15uV and 200uV.
No nonsense
with vestigial sideband in 1937 ! This is a double-sideband
receiver and suits the output of today's modulators very
well.
Well that
has to be it for the time being. There will now be an 'interlude'
for a week or two while I prioritise some paid work ! After
this will follow restoration of the timebase unit, the cellulosing
of the cabinet and final assembly and test. I'll be back
again as soon as possible...
|
|
Well, it's
been a few months rather than weeks, but now once again
a brief interlude presents itself to start work on this
project again.
I'm to tackle
the cabinet on fine days and the timebase unit when the
weather's bad. A cabinet of this size is best sprayed out
of doors, at least until the very final coats, when tiny
insects in the finish can become an issue.
First a couple
of clear cellulose stopper coats are applied, flatted in
between with 400 wet-&-dry.
|
|
|
|
Then several
more stopper coats are applied to the lid, rubbing down
between coats, since I've spotted a 'dent' in the veneer
- only visible in glancing light. This is successfully flatted
out.
At this time
too, minor errors in the grain pattern, caused by previous
filling of tiny pits with plastic wood, are corrected to
near invisibility by spotting with wood stain...
|
|
So that when
the first toner coat (of pigmented cellulose) is applied,
there are virtually no 'errors' left for it to hide.
The cabinet
has been partially masked off here, since the veneered front
surface will later require only a faint coat of toner. This
will be for colour matching - without masking the attractive
grain pattern.
|
|
|
|
All the cellulose
lacquers (stopper, pigmented, gloss) are mixable with each
other and also with precatalysed thinners. Optimal spraying
is achieved with roughly a 1 : 1 ratio of thinners-to-lacquer
though this does vary and I always finally set this up by
experience. The correct viscosity is revealed by how the
material stirs...
For this sort
of work the compressor is set to work at far lower pressure
(1 bar) than for paint spraying.
|
|
So the cabinet
is now finished. Here it's seen with the panels temporarily
re-fitted and now looks much as it must have done when new
in 1937. I've checked the colour of the new finish matches
the internal boards which you may remember were already
in good condition and only had a 'short' restoration.
This cabinet
has had four fill coats, one toner coat, one buffer coat,
and one gloss top coat, all with flatting in between. The
only thing that now remains is to leave it a while, then
cut back the finish to achieve a high gloss, following which
I'll burnish it with wood stain and finally apply a wax
polish.
|
|
|
|
Here's the
timebase unit. Today I physically restored it, prior to
getting to work on the electronics. The oscillating transformers
and chokes are housed in pitch-filled cans, four of which
can be seen in this picture.
No EHT generation
nonsense with this line output stage - that's handled elsewhere.
Instead, there's a choke anode load on the output valve,
capacitor coupled into a transformer which simply feeds
the line coils. EMI thought to mount both the choke and
the transformer on rubber bushes, to reduce the sound of
the 10125 Hz 'line whistle'.
I believe
the electrolytic capacitor visible here on a frame, though
very old, is non-original. Both this and a similar arrangement
on the main power supply are to be replaced by period-style
cardboard capacitor containers.
|
|
All the many
potentiometers on this unit are opened and the insides coated
with Waxoyl. I find this gives more durable results in the
longer term than packing them with Vaseline.
A fair few
of the resistors are found to be high, and one of the electrolytic
capacitors completely dry. Yet she still used to work tolerably
well...
|
|
|
|
Both the timebase
unit and (here) the the power supply originally included
cardboard boxed electrolytic capacitor stacks. I have made
some new boxes up, but since I don't know their original
markings I've left them blank for now...
|
|
So at last
the timebase unit is finished, and with it all the various
parts of this television set.
The good bit
comes next. Final assembly and switch-on.
Another time
slot has presented itself, so now to carry on to the end
!
|
|
|
|
First, a bit
of bad luck... a customer visiting the workshop manages
to tip over my camera on its tripod, hitting the front of
the restored cabinet. A nasty gash is produced right in
the centre. It takes a full day to deal with this, though
I'm pleased to say the repair is now invisible.
So it's back
to attending to the tube. Here it is being cleaned. An antistatic
aerosol is used to prevent the electrostatic charge repulsion
effect on the glass, which can occur when an early television
is first switched on. This looks like a large blank patch
in the centre of the picture, which slowly gets eated away
as the electron stream equalises the charges.
Electrostatic
cleaner is NOT used around the area of the final anode connector
however. Goggles are being worn.
|